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Reheating and thermal optimization solutions for steel
Fives showcases reheating furnaces, low-NOx burners and thermal optimization systems at SEAISI 2026 to improve efficiency and sustainability in steel production.
www.fivesgroup.com
Fives introduces advanced reheating furnaces and Level 2 control systems to enhance thermal performance and operational efficiency in the ASEAN steel sector.
The deployment of high-efficiency reheating technology and the VirtuoTM-R thermal optimizer addresses the industrial requirement for reduced energy consumption and lower emissions. By integrating advanced combustion hardware with digital factory solutions, these systems support the evolving digital supply chain by providing precise thermal control and fuel flexibility for diverse steel production workflows.
Advanced Thermal Engineering and Combustion Hardware
The technical framework for Fives’ reheating solutions is centered on maximizing heat transfer while minimizing environmental impact. Central to this architecture are the AdvanTek® burners, which utilize low-NOx combustion technology to meet stringent emissions standards without sacrificing heating capacity.
Key hardware and software components include:
- AdvanTek® Burners: Designed for high fuel flexibility, allowing operators to switch between different gas types while maintaining stable flame characteristics and low nitrogen oxide output.
- Reheating Furnaces: Engineered for high thermal inertia and optimized zone control to ensure uniform temperature distribution across the steel product.
- VirtuoTM-R Thermal Optimizer: A Level 2 control system that utilizes predictive algorithms to manage furnace setpoints in real-time, accounting for production pauses and changes in material dimensions.
Operational Performance and Case Studies
At the SEAISI conference (May 18–21, 2026, Singapore), technical experts will present regional case studies demonstrating the measurable impact of these integrated systems. The findings highlight significant achievements in high heating efficiency and a marked reduction in specific fuel consumption per ton of steel produced.
Strategic Impact on the ASEAN Steel Sector
As the region moves toward a "sustainable and smart future," the integration of Level 2 control systems like VirtuoTM-R provides the necessary infrastructure for data-driven manufacturing. By automating thermal profiles, steel producers can achieve more consistent metallurgical properties across batches. This technical transition not only optimizes energy usage but also increases the overall reliability of the production line, positioning ASEAN manufacturers to meet global standards for high-performance steel products.
Edited by Romila DSilva, Induportals Editor, with AI assistance.
At the SEAISI conference (May 18–21, 2026, Singapore), technical experts will present regional case studies demonstrating the measurable impact of these integrated systems. The findings highlight significant achievements in high heating efficiency and a marked reduction in specific fuel consumption per ton of steel produced.
Strategic Impact on the ASEAN Steel Sector
As the region moves toward a "sustainable and smart future," the integration of Level 2 control systems like VirtuoTM-R provides the necessary infrastructure for data-driven manufacturing. By automating thermal profiles, steel producers can achieve more consistent metallurgical properties across batches. This technical transition not only optimizes energy usage but also increases the overall reliability of the production line, positioning ASEAN manufacturers to meet global standards for high-performance steel products.
Edited by Romila DSilva, Induportals Editor, with AI assistance.
