Extension of the Umill range around the new Umill 1500: New 5-axis milling center for the complete machining of complex workpieces up to 4,5 tons.

2018-03-29
The development of the Umill is a result of many years of MECOF experience - since 1947 Mecof has been developing and manufacturing vertical portal milling machines and horizontal moving column machining centers in Italy. Just in time for the biggest trade show for machine tool manufacturing, EMCO MECOF will present the new model of the Umill Range – the new Umill 1500 - at the EMO in Hannover - a 5-axis milling center for the complete machining of complex workpieces in a single set-up, which demonstrates impressive performance figures and will be used in mold & dies, aerospace, precision general engineering and energy engineering. With the expansion of the Umill series, EMCO MECOF is responding to the demand for compact 5-axis machining centers with automation, which have a high performance, performance and accuracy.

Umill 1500 – new 5-axis machining center

With a travel of 1,500 x 1,500 x 1,100 mm and a newly developed MECOF milling head, the Umill has impressive performance: with a milling capacity of 45 kW (S1), a torque of 300 Nm (S1) and 12,000 rpm, convincing results for stability and stiffness with high dynamics and precision can be achieved with the compact design of the machine, a cast iron construction with ball screws and linear roller guides, optimized with FEM analysis.

Highlights

With its compact dimensions and the milling and turning operations in a single setup, the Umill guarantees perfect time management and high precision in workpiece machining. The fully NC controlled rotary table supports in coping with complex machining tasks and can handle workpieces up to 4,5 tons.
The automatic tool change system has a maximum of 203 places. With the Heidenhain iTNC 640 HSCI and Siemens 840D sl, customers can choose between two state-of-the-art control environments that also cover the "Energy saving" and "Safety Integrated" integrated safety management functions.

The compact size of the machine does not affect good accessibility to the work area - a laterally wide opening sliding door offers optimum insight and access to the work area.
A micro camera on the milling head housing provides additional insight into what is happening in the work area.

The modular design with a variety of options and configurations such as
a selection of cooling systems, an optional mechanical spindle high-speed spindle or various measuring devices, a process control system and automation (pallet changer) are the solution to individual customer requirements.

Technical Data

Application fields: Precision General Engineering, Molds and Dies, Aerospace, Power Generation

X-axis             1500 mm (71")
Y-axis             1500 mm (85")
Z-axis             1100 mm (50")
Milling head with mechanical spindle       38 KW / 600 Nm / 6000 rpm 51 HP / 221.5 lbf ft / 6000 rpm
Milling head with high-speed spindle       45 KW / 300 Nm / 12000 rpm 60 HP / 443 lbf ft / 12000 rpm
Undercut            15°
Rotary table for milling and turning            ø 1400 mm (55"), load capacity 3.5 t, 250 rpm
Rotary table for milling                                  ø 1400 x 1200 mm (55 x 47"), load capacity 4.5 t,20 rpm
Milling head with high-speed spindle        50 kW / 100 Nm / 20,000 rpm 68 HP / 73.8 lbf-ft / 20,000 rpm


The milling head with 15° undercut allows for added value in complete machining in one setup.

Contact:

EMCO GmbH
Christa Vergnes, email: Christa.Vergnes@emco.at
Salzburger Str. 80, Postfach 131, 5400 Hallein-Taxach × AUSTRIA
Tel.: +43-6245-891-0, Fax: +43-6245-86965
Internet: www.emco-world.com

About EMCO Mecof
EMCO Mecof is a member of the EMCO Group consortium and has been developing and producing high speed, high precision milling-boring machining centers in Belforte Monferrato, Italy, since 1947. With years of experience and extensive know-how, MECOF succeeds in developing technologically perfect turnkey solutions for the needs of small businesses as well as for the major OEM companies in the automotive and aerospace sector.

 
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